Installs Impedance Matching Speaker Selector

On the dead cable topic, you should be able, if you are so inclined, to find someone who will cautiously remove it for you, in exchange for the salvage value of the copper, which is not inconsiderably.

I did about 4 hours of it one time, and pulled almost $300 worth of copper out. I was about to rewire the warehouse, of course, but I did the extraction on my own time.
 
I think -- though I am not sure -- that 70V is *over* the low-voltage limit, and 25V is not.

This has implications for materials, permitting, and licensure...
 
I think -- though I am not sure -- that 70V is *over* the low-voltage limit, and 25V is not.

This has implications for materials, permitting, and licensure...

That was my thought as well. I know that schools often run 25v PA systems for this reason. All the gear I have purchased (used) has the capability of doing either voltage, so it won't take much to make any changes. That said, I definitely want to get it figured out quick. It's a small system, so voltage loss in the wire won't be a large concern.
 
Good news, guys. My office now has a functional 70v paging system, and I was able to do it on a very frugal budget. The only thing I bought new was the 1,000' of 16g wire, which I only used half of. Luckily, we use that same wire for linking pyrotechnic control modules, so no harm there.

The ten ceiling speakers were bought used locally, which included the support brackets and grills. A little white spray paint made them look brand new again. The amp was purchased off eBay, a Korea-made Bogen GS100 (sorry @RonHebbard) but it was a great deal. We paid $37 and it retails for around $400 and it is in great condition. I think it will hold up well since we won't be messing with it often. I also bought a pair of used Atlas AP-15T horns, which I only used one of, for $20. They sound great (for horns) and are very efficient for the warehouse.

I made sure to tie up all the wiring so it is suspended a few feet above the ceiling grid. Hopefully some schmuck doesn't throw Cat5 all over it, but that won't happen as long as I am there. I still need to check some levels, but it sounds great - especially for a paging system. My minimal, non-professional layout also seems to achieve full coverage so I'm happy with that.

Over all, I am happy that I abandoned the 8 ohm system. Thank you all for your guidance!
 
Good news, guys. My office now has a functional 70v paging system, and I was able to do it on a very frugal budget. The only thing I bought new was the 1,000' of 16g wire, which I only used half of. Luckily, we use that same wire for linking pyrotechnic control modules, so no harm there.

The ten ceiling speakers were bought used locally, which included the support brackets and grills. A little white spray paint made them look brand new again. The amp was purchased off eBay, a Korea-made Bogen GS100 (sorry @RonHebbard) but it was a great deal. We paid $37 and it retails for around $400 and it is in great condition. I think it will hold up well since we won't be messing with it often. I also bought a pair of used Atlas AP-15T horns, which I only used one of, for $20. They sound great (for horns) and are very efficient for the warehouse.

I made sure to tie up all the wiring so it is suspended a few feet above the ceiling grid. Hopefully some schmuck doesn't throw Cat5 all over it, but that won't happen as long as I am there. I still need to check some levels, but it sounds great - especially for a paging system. My minimal, non-professional layout also seems to achieve full coverage so I'm happy with that.

Over all, I am happy that I abandoned the 8 ohm system. Thank you all for your guidance!
1 - Congratulations! Pat yourself on the back for work well done.
2 - I think, initially, you confused many of us with the 'red herring' of the 4 zone selector switch. I know, in the beginning, I thought one of your requirements was to page zones individually and / or in a variety of combinations. Once it became apparent you were working towards a simple, all or none, paging system it became much easier to point you in a better direction.
One more time: Congrats on your accomplishment and thanks for getting back to us.
Toodleoo!
Ron Hebbard.
 
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2 - I think, initially, you confused many of us with the 'red herring' of the 4 zone selector switch. I know, in the beginning, I thought one of your requirements was to page zones individually and / or in a variety of combinations. Once it became apparent you were working towards a simple, all or none, paging system it became much easier to point you in a better direction.
One more time: Congrats on your accomplishment and thanks for getting back to us.
Toodleoo!
Ron Hebbard.

Thanks Ron! Yeah, I did initially go down the 8 ohm rabbit hole of trying to throw together an unconventional system. The original goal was to average the impedance to a safe level for the amp, plus the ability to control the over all volume of "zones" was a big plus in that I could have the larger rooms louder than the hallways, for example.

Luckily, the 70v system makes that easy. I just tapped the transformers for 2w in the larger spaces or where I wanted more volume. I didn't bother to calculate the ceiling height to determine spacing between speakers and all that, because honestly, perfect coverage isn't that crucial in this environment. I just made sure to have a speaker within 25-30' at all times (8-9' ceiling) which ends up being more than adequate for paging duties. I tapped most other speakers at 1/2-1w depending on the space and think I did well with that. The amp is only running at 5/10 on the master volume and I might have to turn it down (we'll see on Monday once I really hear it in use).

I wish I could divide up this thread and move the 8ohm talk to its own thread since the 70v discussion is good, but some might not think to look here. In fact, I think I have another old thread from when I was first designing the system I just replaced. Probably should see about sticking the first half of this thread over there.

Anyway, all's well that ends well and I appreciate everyone's patience and assistance!
 
Thanks Ron! Yeah, I did initially go down the 8 ohm rabbit hole of trying to throw together an unconventional system. The original goal was to average the impedance to a safe level for the amp, plus the ability to control the over all volume of "zones" was a big plus in that I could have the larger rooms louder than the hallways, for example.

Luckily, the 70v system makes that easy. I just tapped the transformers for 2w in the larger spaces or where I wanted more volume. I didn't bother to calculate the ceiling height to determine spacing between speakers and all that, because honestly, perfect coverage isn't that crucial in this environment. I just made sure to have a speaker within 25-30' at all times (8-9' ceiling) which ends up being more than adequate for paging duties. I tapped most other speakers at 1/2-1w depending on the space and think I did well with that. The amp is only running at 5/10 on the master volume and I might have to turn it down (we'll see on Monday once I really hear it in use).

I wish I could divide up this thread and move the 8ohm talk to its own thread since the 70v discussion is good, but some might not think to look here. In fact, I think I have another old thread from when I was first designing the system I just replaced. Probably should see about sticking the first half of this thread over there.

Anyway, all's well that ends well and I appreciate everyone's patience and assistance!
A few more 70 Volt thoughts for you; not that you need these now but they may be of use to you in the future.
Let's say you've got a quantity of small dressing rooms to do. Maybe you've got four floors worth with 8 per floor. Maybe they're each specified to have two speakers. You may consider putting two 8 Ohm speakers in parallel and using only one 70 volt to 4 Ohm line to speaker transformer and always locating the xfmr on the speaker closest to the door. The plus to this is, if / when you need to re-tap the xfmr's for any reason, you've only half as many speakers to pull out of the ceiling, change taps, and re-install. By always consistently locating the xfmr's on the speaker closest to the doors you won't waste time pulling out the wrong speaker.
Sometimes you'll have dressing rooms with showers and toilets at one end and a cot / script study area at the other. In these cases you'll want transformers on every speaker to finesse the relative levels above ambient within the rooms. You'll also learn to install speakers with moisture resistant cones in shower areas.
Here's another silly situation to file away: (This is from my 'made that mistake once' file.) Had a room off the lobby. The architect designed this as a private lounge with kitchenette for high-ranking patrons, benefactors, board members, etcetera. As such, the architect was willing to allow one speaker and one attenuator to intrude on his 'landscape' and he wanted it to be part of the FOH Manager's lobby paging and recall chime system.
The theatre's owners, Artistic Director and Production Manager, foresaw this space being useful for small, intimate, private rehearsals and, as such, wanted the speaker and attenuator affiliated with the backstage monitor system with SM's page override. The architect stomped his little hoofies and DECREED he'd tolerate zero additional blights on his 'landscape'. I ended up installing a single ceiling speaker with a dual voice coil. Dual voice coils are normally intended to allow speaker impedance flexibility; both coils in parallel = 4 Ohms, one or the other = 8 Ohms, both in series = 16 Ohms. In this application the thinking was the visible attenuator would drive one coil and be part of the lobby system. A second attenuator, located out of sight in the kitchenette, would drive the other voice coil as part of the backstage monitor / page system.
Sounds like a good plan when you say it fast but I'll never make that mistake again.
When speaker manufacturers wind two electrically separate voice coils on one voice coil former, keeping them from magnetically coupling like a transformer never enters their minds. Granted, two tiny voice coils in one 8" ceiling speaker don't afford great magnetic coupling but they do couple none the less. It took a bit of head scratching to eventually figure out where the two separate paging systems were 'talking to each other'. If the ambient was high in the lobby, nobody heard the backstage system buried far below the level of the lobby pages. If the ambient was high in the dressing areas, nobody noticed the lobby recall chimes. 'Mr. Murphy' prevailed, as he always does. If the lobby was quiet during the day, people would hear the occasional backstage page. Likewise, if a 'star' was trying to grab a nap, they'd occasionally grumble at an SM about the annoying lobby recall chimes.
Congrats again Les and welcome to the world of 70 Volt paging systems. If you graduate to systems in international airports and / or large hospitals, please come back and revile us with your tales.
Toodleoo!
Ron Hebbard.
 
The amp is only running at 5/10 on the master volume and I might have to turn it down (we'll see on Monday once I really hear it in use)."
It's Tuesday. Now that Monday's behind you, what's the word?
Toodleoo!
Ron Hebbard.
 
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It's Tuesday. Now that Monday's behind you, what's the word?
Toodleoo!
Ron Hebbard.

Sounding pretty good! The system makes a lot from a little, and I'm always finding myself backing the volume down. I think I have the Master set at 5/10 and the paging input at 2/10, and I don't think we need it any louder. I might back the Master down so I can raise the Paging input some. I pretty much have to wait until after 5pm to do "sound checks", so it has taken me a while to get the levels juuuust right. Hopefully I don't need to re-tap the speakers to a lower wattage, but I don't think it will come to that.

The sound quality is good too - someone commented that it's like we have "surround sound" now. I can tell that voices are much more crisp, clear, and have more bass. I'm pretty happy with the outcome! Thanks for following and showing interest in this project! Couldn't have done it without ya.

I did have a SNAFU earlier today, after everyone left. I wanted to test it again with music and plugged my iPhone in to one of the Aux inputs. I turned the volume knob up to 20% and it was BLASTING through the speakers. Turned out, I cranked my phone volume all the way up while watching a YouTube video during my lunch break. Oops - don't think I hurt anything though. I do think that maybe I should add a speaker for the Telecom/Networking room where this amp is located. Took me a few seconds to realize that I was horribly abusing the system.
 
Here are a few pictures of the install. @RonHebbard , I figured you'd be interested in seeing this since you talked me through it. Probably looks like just about any other commercial system. I thought about posting a layout but decided against putting a blueprint of our facility up on the internet :).

Standard ceiling speaker. Exciting, right? There are 12 of them, all Bogen S86T725PG8W models. I believe I used 1/2, 1, and 2w taps depending on the room size.

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Here's a wall speaker in the telecom room; mostly used as a reference monitor when making adjustments. Today I ordered a 70v rackmount volume control, and in the coming weeks I'll be adding a switch to isolate this speaker from the rest (for previewing pre-recorded material such as music, programmed door chimes, etc). That way I don't disrupt the office when I'm making minor changes (namely, the door chimes).

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More about the door chimes. This button is in our reception area. We usually have a person present but in the event that they're not, there's a sign posted saying to ring the bell. The button triggers a channel in this annunciator, which then plays back a pre-programmed mp3 file (in this case: "Ding-Dong, Front Desk"). I used a text-to-speech program and online piano to record all the sounds. There are several weatherproof stations outside at the loading docks for delivery people to press, and they are programmed accordingly ("Ding-Dong, Loading Dock, Bay One"). It sounds a bit like Siri, and it's a very cheap, practical setup. I also put "acknowledge" buttons on the inside of the bays which play a little 3-note chime for letting everyone know that the door has been answered.

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Here is one of the two Atlas warehouse horns. Got them for cheap - $20 for the pair on eBay.

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And here is the amp rack. Basically just a Middle Atlantic 6U sloped-front rack with an Atlas power conditioner, Bogen GS100 amp and a few blank plates. The doorbell annunciator is hidden inside. I will be adding the rackmount volume control (and probably some switches and female XLR's for Aux inputs) to the bottom 2U blank plate.

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Sorry @RonHebbard , I know you warned me about the Bogen amps, and here this is, a 75% Bogen system. Let's just say the price was right, and I won't be having to interact with the controls much, so it should last long enough. ;)
 
Here are a few pictures of the install. @RonHebbard , I figured you'd be interested in seeing this since you talked me through it. Probably looks like just about any other commercial system. I thought about posting a layout but decided against putting a blueprint of our facility up on the internet :).

Standard ceiling speaker. Exciting, right? There are 12 of them, all Bogen S86T725PG8W models. I believe I used 1/2, 1, and 2w taps depending on the room size.

proxy.php


Here's a wall speaker in the telecom room; mostly used as a reference monitor when making adjustments. Today I ordered a 70v rackmount volume control, and in the coming weeks I'll be adding a switch to isolate this speaker from the rest (for previewing pre-recorded material such as music, programmed door chimes, etc). That way I don't disrupt the office when I'm making minor changes (namely, the door chimes).

proxy.php


More about the door chimes. This button is in our reception area. We usually have a person present but in the event that they're not, there's a sign posted saying to ring the bell. The button triggers a channel in this annunciator, which then plays back a pre-programmed mp3 file (in this case: "Ding-Dong, Front Desk"). I used a text-to-speech program and online piano to record all the sounds. There are several weatherproof stations outside at the loading docks for delivery people to press, and they are programmed accordingly ("Ding-Dong, Loading Dock, Bay One"). It sounds a bit like Siri, and it's a very cheap, practical setup. I also put "acknowledge" buttons on the inside of the bays which play a little 3-note chime for letting everyone know that the door has been answered.

proxy.php


Here is one of the two Atlas warehouse horns. Got them for cheap - $20 for the pair on eBay.

proxy.php


And here is the amp rack. Basically just a Middle Atlantic 6U sloped-front rack with an Atlas power conditioner, Bogen GS100 amp and a few blank plates. The doorbell annunciator is hidden inside. I will be adding the rackmount volume control (and probably some switches and female XLR's for Aux inputs) to the bottom 2U blank plate.

proxy.php


Sorry @RonHebbard , I know you warned me about the Bogen amps, and here this is, a 75% Bogen system. Let's just say the price was right, and I won't be having to interact with the controls much, so it should last long enough. ;)
And you lined up the slots on the 'push to call' plates. Yes, you're definitely a keeper.
When I began my IBEW apprenticeship back in 1967 I was warned about lining up slot head screws on switch plates. I was told thel superintendent for all of Comstock Canada's electrical division was a stickler for this. His logic was women with neatly manicured finger hails should never be able to inadvertently catch a nail in a horizontal slot head screw. As he was the electrical superintendent for our entire country, us lowly apprentices just played the game. Decades later, it's always stuck with me.
Great timing Mr. Deal. Only a couple of days ago I was wondering how your system was doing now that you've lived with it for a while.
Toodleoo!
Ron Hebbard.
 
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And you lined up the slots on the 'push to call' plates. Yes, you're definitely a keeper.
When I began my IBEW apprenticeship back in 1967 I was warned about lining up slot head screws on switch plates. I was told thel superintendent for all of Comstock Canada's electrical division was a stickler for this. His logic was women with neatly manicured finger hails should never be able to inadvertently catch a nail in a horizontal slot head screw. As he was the electrical superintendent for our entire country, us lowly apprentices just played the game. Decades later, it's always stuck with me.
Great timing Mr. Deal. Only a couple of days ago I was wondering how your system was doing now that you've lived with it for a while.
Toodleoo!
Ron Hebbard.

Nice catch! Yeah, I spent about a year as an apprentice electrician in residential new construction back in 2006. That was one of the first things I learned and will be the last thing I forget! There are two things you can do in electrical work to show others you are a novice. One is wrapping e-tape around a wire-nut and the other is not making the slotted screws vertical!
 

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