Over
build ? No SUch Thing !!!! < spoken like a true Technical Director>
We just did it as well. I built the
forestage area out of two very large "stress-skin" platforms. The upstage edges of these were re-inforced then hinged to the upstage
platform by 8, 4.5 inch heavy-duty door hinges. < the commercial kind, for 600# doors>. About a
foot and a half back from the
downstage edge I installed a 14' long piece of 1.5" schd#40 steel pipe, by welding some tabs to it and screwing up into the bottom of the
platform. This pipe was two-fold in purpose, it acted as a support across the seam of the two stress skins, and it acted as a tubular
track for the lifting, dropping device.
For the dropping device I used two transmission jacks from which I removed the screw and replaced it with a 2.73 inch diameter 6"
throw pnuematic cylinder. On the top of the transmission
jack I removed one of the bolts and replaced it with all-thread and made an axle for a 4" groved
polyurethane caster. this
caster rode the pipe as a guide. The whole
system worked really well and I only had one problem, when the
stage crew had reset the trick after a show,
sunday night, then come back for the show on Tuesday night, without bothering to re-fill or re-charge the pnuematics. The rest of the gags were all
solenoid actuated tricks like two roofs falling a signpost collapsed a window fell out of its frame oh and my favorite of all which I need to submit pictures for was the dropping of a "light-bar" < not my description> where I had to
build my self two quick
release clamps from solenoids and vice-grips, < and it worked ! >