Sorry if I sound cranky, I am.
See everyone, it's not solely me! Other people care about how you express yourself in public and weather [watch those homonyms] you use standard terms and correct spelling, grammar and punctuation.
What am I, an Entertainment Technician or an English teacher?
Do permanent installation racks have spares? I would think not, but then again ETC has a knack for surprising me.
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Yes, that is totally normal for the dimmers and the brain to slide out ever so slightly in transit.
When I worked at Colortran customers would specify if they wanted "in the rack" spares. For example, someone might order a D192 Dimmer Rack with 96 dimmers and eight spares. The rack would ship with 104 dimmer modules, but the control module would be programmed to only recognize and control 96.
At the risk of angering the syntax police...
One of the things that I have to remember about the Sensors is resetting the CEM after powering up as was mentioned by a previous post. The sensor CEM wants to see all three phases of power at once or an error is generated in the CEM. We frequently use generators on movie sets and the phase power is plugged in one at a time. Generally, in the rush to get to first shot, this error rears its ugly head as the Gaffer is calling for his first light to focus. My fellow electricians on other sets use the main breaker to power up the rack in the morning but I, having been schooled in rental shops, can still hear my former boss saying "That is a breaker, not a f$%g switch!". And, locking mechanism or not, every sensor gets it module seating checked on delivery and setup.
Failure to manually exercise the mechanism can cause the breaker to open slower than specified or not operate. Most manufacturers recommend that if a molded-case circuit breaker has not been operated, opened or closed within six months time, it should be removed from service, and the mechanical operation and the tripping mechanism manually exercised.
Circuit breakers—are you protected? Fuses offer an alternative in maintaining uninterrupted service when implementing PDUs | Communications News | Find Articles at BNET
Help! We have circuit breakers, specifically molded case circuit breakers, everywhere in our plant. We perform little or no maintenance of our electrical equipment and circuit breakers. What would you recommend as the single most important and least expensive maintenance service on our circuit breakers? We have 2000 amp main circuit breakers; 400 amp feeder circuit breakers; I-Line circuit breakers; Mostly three pole 480 volt circuit breakers.
The single best and most inexpensive service on a molded case circuit breaker is to exercise the breaker when you have the opportunity. Open and close the circuit breaker carefully five times. Does the circuit breaker latch open and close properly? And when you exercise the circuit breaker, listen to the circuit breaker operation. Does the circuit breaker open with a single snapping sound or does the circuit breaker sound like one or more of the three poles opened slower than the first pole to open. When the circuit breaker is closed, do all three poles of the circuit breaker close simultaneously. The circuit breaker should open and close with a single snapping sound. Opening and closing the circuit breaker exercises the circuit breaker operating mechanism. It also “wipes” the contacts of the circuit breaker, lowering the contact resistance of the circuit breaker. When the circuit breaker contacts close, they will rub, ie wipe, slightly together, cleaning the contact surfaces of each pole of the circuit breaker. And while you’re doing this, visually inspect the circuit breaker. If the power is on while you’re exercising the circuit breaker, be careful! Be safety conscious! Use your right hand to operate the circuit breaker. Don’t touch anything else when operating the circuit breaker. Keep your body and face as far away from the circuit breaker as possible. Turn your face away from the circuit breaker when you are exercising it. There should not be any exposed energized circuit breaker parts, bus or cable terminations. If there is, use extreme caution and use the proper personal protective equipment (PPE), per NFPA 70E. Actually, if there are exposed energized parts, you must be able to justify being near them. You must justify not turning the power off to exercise the circuit breakers. This also relates to NFPA 70E. One last caution. If the handle of the molded case circuit breaker is broken, be very careful because the metal stud exposed by the broken handle may actually be energized at full voltage. On some circuit breakers, the metal stud is electrically connected to the center pole and therefore part of the electrical circuit. This can be deadly. So be careful.
http://www.swgr.com/store/Molded-Case-Circuit-Breaker-Home.aspx
Good to know! Thanks for the research.Are we overlooking something though? Is it improper to exercise circuit breakers?
Originally Posted by philhaney
When I worked at Colortran customers would specify if they wanted "in the rack" spares. For example, someone might order a D192 Dimmer Rack with 96 dimmers and eight spares. The rack would ship with 104 dimmer modules, but the control module would be programmed to only recognize and control 96.
This reads odd. The CM can only ever be programmed for 96 modules, as that's what the rack holds. The CM cannot control more then 96.
The 8 spare dimmers might be 4 modules ?, and unlike the portable Sensor 24 and 48 module racks, no Colortran or ETC permanent rack had built in space to store spare dimmers - if every slot and dimmer connection is used for circuits. If you have spare slots not connected, you can either use an Air Flow Module, or pop a spare into that slot.
Spares are stored somewhere external of the rack. Usually in the original shipping box on the floor next to the rack(s), never used and collecting dust, as these things seemingly never fail.
FWIW, and for those who've never seen or used a Colortran D192 dimming rack, they are a bit wider and taller then a Sensor 48 module rack, yet hold 96 modules - or 192x2.4kw dimmers, thus the "D192" designation. A very nice, durable design that Colortran should have stayed with.
Steve B.
I never really caught on to the LD refering to our DIMMERS as a non-existant piece of equipment!
I worked with a a college professor LD who swears by 35 degree S4's. We call him on it every time but his instrument schedule and all of his paperwork say 35 degrees.
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