Your intent was spot on and will have been sufficient no doubt given you were doing the work. Backstage Handbook has photos and charts about such things as how many clips and load ratings of various things. Beyond this,
Stage Rigging Handbook should have all the little details fairly well covered in a way the
Wire Rope User's
Manual while interesting goes over one's head easily. Lots of books on rigging on the market from military training manuals to books about repelling.
Stage Rigging handbook is a essential however.
McMaster Carr also has similar info given it's a construction industry 5:1
safety factor listed and not the theater 10:1. Most of the theater rigging companies would have similar charts. Also the little
manual that comes with
Crosby parts is very useful on the subject of using their equipment. Such a
manual will tell about how many clips, the proper torque setting and how not to saddle a dead horse. Will and Chicago are also well known companies for such parts. Other websites such as
Crosby and JR.
Clancy have a lot of useful information.
Clancy in fact used to have lots of books on the subject, I have about a 3" stack of these at work. All are now I think on the website in PDF format.
McMaster and Grainger amongst others like TechniTool and Specialized Products have lots of various torque wrenches. I have a set of Stanley Proto 1/4" and 3/8" ratches that are also torque wrenches. They look about like normal
socket wrenches in having a
veneer scale instead of large dial. One is set for CamLoc torque, the other for 60 amp
stage plug torque. I don't do much rigging anymore, much less any
stage rigging anymore. Such details I am also tending to forget. Such details are also why rigging like
pyro is a touchy subject here. As long as we are keeping things general in talking about parts and not the specific how to I think we are fine however especially when advising the importance of eyes on the target over advice. There is also a socke wrench
adaptor torque
fitting that you can pre-set and plop on any
socket wrench. I have one also for when there is more than one person doing
feeder cable. Torque wrenches are expensive.
For cable clips, I would probably go with a screw
driver type torque wrench so it works like a
nut driver. I was taught how tight to make such fittings by doing so and having it checked by the person teaching me to verify it was correct over a number of weeks. Not the best way or the proper one, but one that was used when I was a rigger and I think common. For a perminant install, normally Nicro Press sleeves would be used instead of
cable clip because they are 100% efficient as opposed to at best 80% for a
drop forged type or 60% for a mailaible type, but a torque wrench would otherwise be a very good idea due to the time such a clip would be on a perminant install.
Saddling a dead horse is just as it is. There is a U-Bolt and a saddle on a
cable clip. Of the
wire, there is the
line end that goes somewhere and the
dead end which terminates. You don't want the U-Bolt clamping down and cutting into the end that is not terminating now do you as opposed to distributing the pressure on it by way of the saddle. Very easy mistake that is made and one that can be very dangerous. In the case of needing to have two live ends on your
wire, use of a
wire rope clip probably is not the best thing to be using. Instead a double saddle clip or any number of other clips availailable would be better. Some however are specifically not rated for
overhead lifting also. Lots of ways to terminate
wire rope on the market including some very efficient and easy to use
wedge types.
Also of such hardware, if you loose a part such as a
nut on a
cable clip, you cannot just replace it with something that fits. Different grades of
nut are used than the common grade 2
nut. Should you loose a
nut and run out of extras while holding the
line as it were, there is also the
circus knot you can
tie in the
wire rope which is 80% efficient without any hardware but requires a lot of
wire rope on the
dead end to tie it. Such a not along with a
clove hitch are the only knots you can
tie in wire rope. Such knots I also was trained for at the time though we did not use them for more than something really temporary.
By memory, it's two
wire rope clips two inches apart on 1/8"
wire rope and this is very much from memory which I would check before installing. More than that does not add to the strength but less does cause problems. In additon to how many clips are used, there is also a certain order as to which one gets installed when. Such above books and pamphlets will also have that info.
Mousing off your
shackle and turnbuckles is something which prevents them from coming loose. There is other types including
cotter pin stay types of shackles on the market also. It involves a piece of tie
wire run
thru the hole in the
shackle's screw than around part of the arm of the
shackle a few times so it won't spin loose. Same with a turn buckle, goes from each eye
bolt to the middle to the other eye
bolt a few times in preventing it from moving.