Not to steel any thunder or intent to help but a good
ghost light has been discussed before on this forum and others, especially in the past on Stagecraft, and also for the most part has a
bit more detail to it. I hope the below more fleshes out what is required and or is normally traditionally done or not to be done or to be de-emphisized in concept of doing.
How to make a good
Ghost Light is frought with
NEC difficulties no matter how you do it - believe
Altman,
Strand, L&E and other companies still make a
UL listed Ghost Light fixture that would be fully compliant, otherwise what is often done is just a work light or two overhead from the
grid or
electric is left always on. This plus the
fire curtain is always closed. The modern requirement of a
ghost light possibly is not as required any longer as long as the
stage can be sufficiently lit from above in a perminant when not occupied sense. Means say first and third
electric having something that is always on say would comply and be a lot easier to do. Just a question of wiring up the electrics for switcable
power - perhaps not as easy to do but easier in the long run in labor and real
safety. Look towards L&E's I believe it's the "Runt" light
fixture that is a really good
UL listed for this purpose work light.
In theory, one could also do a llesser wattage, very long lamp life construction type work light stand light for a
ghost light and it would be fully code and
stage compliant.
Conduit unless RMT is not rated as a structural free-standing device, much less any part of a lighting
fixture. Neither are plumbing parts such as Sch.40 pipe and fittings as
conduit. Square/Rectangular wooden bases assumes some means of mounting the
conduit to that
base - not aware of a electrical
conduit fitting floor flange/
conduit clamp
base that does this. Your stand height verses weight and size of the plywood
base (assuming a single layer or double layer of 3/4" plywood would also be top heavy if less than at least 20" square.) Any lumber must be painted in very minimum flame treating, much less moisture protection. Technically, it’s also against code to run any cable inside of
conduit. 16/3
wire, assuming 16/3 SO as 16/3 SJ is against code to run on
stage in lengths longer than 3' would have an operating temperature of 90C. Such
wire might or might not be a good idea to be using in a light
fixture that’s operated for long hours - dependant upon cooling and wattage. Might have to
wire the lamp
base with a high temperature
wire and do a splice. Also no mention of grounding and I believe a
GFCI receptacle even if grounded is required on
stage to
plug into but don’t remember for sure this.
The concept of using a compact
fluorescent lamp so the
filament does not break as it’s moved about is also I believe misunderstood. The intent is to protect against knocking the lamp over and touching the hot lamp. The first part requires a heavy enough lamp
base (potentially on casters) that the lamp
fixture at a given height cannot without out a lot of effort knock over easily. The second part is a cage around the lamp to protect against touching the hot lamp and potentially in a beyond this concept, protecting you from broken glass should it break or fall over. Compact
fluorescent lamps are more efficient and long lived than most (not all)
incandescent lamps but they do get warm and they do need protection from falling over and broken glass on the
stage. A recommendation if compact
fluorescent lamp, would be to get a covered A-Lamp or G-Lamp version of a compact
fluorescent lamp which has a plastic
cover over the lamp suitable for protecting against the heat and broken glass should it fall over. Otherwise as normal, cage in the
fixture to at very least protect against any dangerous larger pieces of glass - should you slip and fall in knocking over the lamp for instance. Otherwise a normal caged lamp or if exposed a Silicone coated or Teflon coated “SafTLamp” type coated
incandescent lamp is fine - especially if a 130v long life rough service version of this lamp. Such an
incandescent lamp would be just fine also if not within a say plastic jelly jar caged lamp housing or just some form of lamp cage.
I forget what wattage is required as a
Ghost light in application but you can be sure it’s specified. If making a
ghost light and using a compact
fluorescent lamp in it, you must have that required equivalent wattage I believe is either 60 or 100w but don’t remember for sure.
I would recommend buying a free standing light
fixture pre-made - especially from a theatrical lighting company, and at very least short of this a free standing
house light
fixture that you remove the glass bowl from, than
bolt it’s
base to a more stable
platform - hopefully a 1/4" x 12" steel plate but respectively a more sizable
base in
thickness and with of plywood after that so it cannot without effort be tipped over.
Caster mounting such a
base requires either and or extra weight and size but can be done. Normally also a hook is mounted to hold the extra cable to such a
fixture. Such a hook can be just 3/16" pencil stick wound about the top fittings.
In the past, plumbing pipes were most often used which are the same threading as electrical fittings. At the top lamp
base, normally there would be a 1" Sch.40 to 1 /2" sch. 40
adaptor in use, than some form of Sch.40 outdoor medium screw lamp
base socket for outdoor use lamp holder adapted and turned up-side down to mount the lamp. Often this is the type that cages in the lamp such as in the “jelly jar” type
fitting or other surround type of cage. Such jelly jar fittings are easily available pre-wired and a question of within the pipe, splicing (properly
butt splicing) the heat
wire provided with the
fixture to that of the cable run
thru the
conduit. This should not be a problem because most "Jelly Jar" type lamp housings come with a splicing box mounted to the lamp
base mounting
cover that allows for this splicing of the
wire. Just a question of doing some form of
strain relief at this
point while also allowing the lamp housing to mount to the pipe
adapter. A really good one would be a jam jar that is plastic with a cage surrounding it. Otherwise the cage around a glass jar should be sufficient to retain the glass should the
fixture fall over. A as above generous amount of length so the cable stays away from the lamp, pencil
stock rod hook normally hangs from the
fixture somewhere around the top so as to hang the extra not in use cable from especially while the
fixture is in a corner somewhere.
Note, Sch.40 water pipe plus fittings and running cable
thru a
conduit, and doing a splice in the
conduit is specifically against code but... that’s the way I have traditionally seen it done on real 1926
thru 1970's ghost lights. One can find exceptions to code to explain away means of support, cable path
etc as necessary if the rule #1 done in a professional way is accomplished.
So at the bottom of the
fixture, I normally note the use of like a 14" dia. 1"
conduit boom base four arm
base fitting attaching to the pipe. As opposed to the now cast solid
boom bases one sees these days, the smaller
boom bases of yesterday used often ones that were not a solid disc, and instead one with legs between the pipe
fitting and
floor flange which had holes in it for mounting to the floor or a larger
base. I have a four arm 18"
base for 1.1/4" pipe which currently holds my computer monitors up at the moment as an example. (Long story, about 200# counter balance 1' off center of steel, plus the tower type computer to counter weight a 4' arm of non-flat
screen large dual monitors. Yep, the
boom base and pipe is thoroughly over weighted in it’s 4' height.) Still, normally the cable spliced into a pipe off a
ghost light normally in the classic types takes advantage of such a four arm
boom base for 1" pipe so as to allow the cable to exit the pipe without needing other fittings. The cable exiting the pipe is normally cable tied to one of the arms of the
boom base so as to provide a
strain relief from pulling on it at the
boom base. Again, not persay code but what I have seen done in the past. One could use larger pipe and a solid
boom base as long as that
base were drilled and threaded for a
strain relief for the cable also as a theory.
That
boom base than is normally mounted to a double thick painted plywood 18" square 1.1/2" thick plywood
base with small 1" casters mounted to it so the weight stays close to the
ground yet is sufficient to
roll over cracks. Such a
Ghost light I remember is about 5 to 6' high and might have had extra weighting to it so as to provide more stability to the
base from tipping.
Described is my remembering of classic ghost lights - they did what they needed to back than.
These days, I might if necessary but only if required a classic version, make such a thing.
I would recommend buying one first, than if not, buying a household and pre-wired light, than adding a more stable
base to it. Of all note the protection of the lamp from falling
safety issues, and unknown necessary wattage.