The reason dimmers are 600
Watt, 1.2kw, 2.4kw is a simple quirk of the math, more than a specific design
safety factor.
Watts = Amps times Volts. 10 amps at 120 volts gives you 1200 watts, thus the 1.2k
rating.
That being said, it does provide a nice
safety area. Overloading dimmers and hoping to remember not to turn them up over 50% is real bad for a third reason, the peak inrush demand on the thrysistor occurs at the 50% setting, not the 100% setting!
At 50%, the devices are turning on at the exact peak of the ac waveform. (
Dimmer curves aside.) At 100%, the devices are being turned on near the zero
voltage cross, which is fairly low in
current.
Fuses blow due to accumulated heat. Thrysistors (
SCR,
Triac,
SSR,
IGBT) blow due to
inrush current, and may do so within the first few repetitive ac cycles.